Ford Motor Company is always looking for ways to add innovation to their cars and trucks. Recently they teamed up with Corning for a new addition to their Ford GT model. What started as a lightweight concept technology is about to become reality for Ford GT customers when the all-new supercar debuts the Corning Gorilla Glass hybrid windshield – a tough, durable, scratch-resistant window that is about 30 percent lighter than traditional glass.

Developed by Ford and Corning, Gorilla Glass hybrid window will be used on both the windshield and rear engine cover of Ford GT, contributing to enhanced vehicle handling, improved fuel efficiency and reduced risk of glass damage.

“Gorilla Glass hybrid is a great example of how Ford works with suppliers to innovate in every area of our business,” said Hau Thai-Tang, Ford group vice president, Global Purchasing. “Ford GT is setting new standards for innovation through performance and light-weighting, and we’re excited about exploring other applications for this great new technology.”

When tasked with developing lightweight and advanced material vehicle applications, the Ford team approached Corning, a recognized leader in materials science that introduced light and durable Gorilla Glass to the consumer electronics market in 2007. Interested in further exploring potential automotive applications, Ford engaged Corning to help research and develop a unique formulation for exterior vehicle glass.

Once the technology was studied for Ford’s supercar concept, the team realized there were real-world applications for the new hybrid glass. A small, dedicated group comprised of purchasing and engineering employees from Ford and Corning fast-tracked the technology toward rapid introduction. Within four months, they were seeking program approval.

The new hybrid glass uses a multilayer approach – a pane of toughened automotive-grade formed hybrid acts as the strengthened inner layer, an advanced noise-absorbing thermoplastic interlayer is in the center, and an annealed glass serves as the outer layer. The result is a windshield and rear engine cover approximately 32 percent lighter than competitive vehicles.

The new Gorilla Glass hybrid window laminate is approximately 25 percent to 50 percent thinner, and has equal to, or greater strength than traditional laminate. Traditional laminate glass ranges from four millimeters to six millimeters in thickness, where Gorilla Glass hybrid window ranges from three millimeters to four millimeters. This remarkable reduction in thickness greatly reduces the weight of each panel. Plus, the glass is more robust due to advanced processes for contaminant reduction, chemical strengthening, unique edge treatment and laminate construction.

Ford’s use of the new hybrid glass underscores the company’s aggressive goals for innovative engineering and light-weighting technologies that will one day benefit all Ford customers.

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